设计描述:
文档包括:
设计word版本说明书一份,共35页,约16000字
CAD版本图纸,共5张
目 录
第1章 绪论 1
1.1 精冲概述 1
1.2 精冲的原理及特点 1
1.2.1 精密冲裁的原理 1
1.2.2 精密冲裁的特点 2
1.3 精冲技术的国内外研究状况和发展 2
1.3.1精冲技术在国际上的应用 2
1.3.2精冲技术在国内的发展 3
1.4 课题研究的目的意义及论文主要研究内容 4
第2章 精密冲裁工艺与精密冲裁模的设计 5
2.1 精密冲裁工艺 5
2.1.1 精冲的分类 5
2.1.2 精冲材料 8
2.1.3 精冲零件的工艺性 9
2.1.4 精冲零件的质量 10
2.1.5 精冲工艺的应用范围 11
2.2 精密冲裁模的结构和设计 12
2.2.1 精冲模具结构 12
2.2.2 精冲模具设计的基本原则 12
2.2.3 精冲设备 13
2.3 本章小结 13
第3章 汽车制动器调节齿板精冲模设计 14
3.1 冲压工艺设计 14
3.1.1 冲压件工艺分析 14
3.1.2 排样设计 15
3.1.3 冲压工艺力计算 16
3.1.4 工作零件刃口尺寸计算 18
3.1.5 压力中心计算 18
3.2 模具结构设计 19
3.2.1 凸模设计 19
3.2.2 凹模的设计 20
3.2.3 卸料板的设计 21
3.2.4 推件装置 23
3.2.5 挡料销 24
3.2.6 橡胶 25
3.2.6支撑零件设计 25
3.2.7压力机的选用 27
3.3 模具制造装配要点 28
3.4 本章小结 29
第4章 结论 30
参考文献 31
致谢 32
摘 要
精冲是冲压中一种比较先进的金属加工方法,它在汽车、航天等领域正在发挥越来越重要的作用。随着工业技术的发展,精冲的作用会在更多领域得到广泛应用。
本说明书通过对汽车制动器调节齿板工艺的正确分析,在查阅了大量相关资料后,设计了一套精密冲压模具。本文从工艺分析开始对整个设计过程进行了详尽的介绍,叙述了模具成型零件的设计与加工工艺过程,主要零件的工艺参数的选择与计算,压力中心的计算,精冲压力机的选择等。本设计中对模具的结构进行了一定的改良和创新,使之更易操作和维修,在不影响工件质量的前提下,降低了生产成本。有利于精冲模具的普及和发展。
关键词:汽车制动器调节齿板;精冲;模具设计
Abstract
The fine flushing which is widely applied in the automotive and aerial industries is a new machining method .Whose principle was presented in this paper .The brake adjustment toothed rack mold of an automobile was designed with some refinement and originality that offered an ease of use and maintenance and a decrease in cost with the same precision . This paper also elaborated the entire design process including structure design and process design .
This instruction booklet through to the automobile brake adjustment toothed rack craft correct analysis, after has consulted the massive correlation data, has designed set of precise ramming molds. This article started from the craft analysis to the entire design process to carry on the exhaustive introduction, narrated the mold to take shape the components design and the processing technological process, the important components craft parameter choice and the computation, The selection of the process parameter and the press as well as some relative calculations ---such as the pressure center, was also performed. In this design has carried on the certain improvement and the innovation to the mold structure, causes it to be easier to operate and the service, in does not affect the work piece quality under the premise, reduced the production cost. Is advantageous to fine flushes the mold the popularization and the development.
Key Words: The automobile brake adjustment toothed rack;The essence flushes;Mold design
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