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目    录

摘要.....................................................................1
关键.....................................................................1
1  前言..................................................................2
2  冲裁件的工艺分析......................................................2
2.1  工件材料........................................................2
2.2  工件结构形状....................................................3
2.3  工件尺寸精度....................................................4
3  冲裁工艺方案的确定....................................................4
4  模具结构形式的确定....................................................5
5  模具总体设计定........................................................5
5.1  模具类型的选择..................................................5
5.2  操作方式........................................................5
5.3  卸料、出件方式..................................................5
5.3.1  卸料方式..................................................5
5.3.2  出件方式..................................................6
5.4  确定送料方式....................................................6
5.5  确定导向方式....................................................6
6  模具的设计计算........................................................6
 6.1  排样、计算条料宽度、确定步距、材料利用率..........................6
6.1.1  排样方式的选择............................................6
6.1.2  计算条料宽度..............................................6
6.1.3  确定步距..................................................9
6.1.4  计算材料利用率........................................... 9
6.2  冲压力的计算...................................................11
6.2.1  冲裁力的计算.............................................11
6.2.2  卸料力、顶件力的计算.....................................12
6.3  压力中心的确定.................................................12
6.4  模具刃口尺寸的计算.............................................13
6.4.1  冲裁间隙分析.............................................13
6.4.2  落料尺寸.................................................14
6.4.3  冲孔尺寸.................................................16
7  主要零部件设计.......................................................16
7.1  工作零部件的结构设计...........................................16
7.1.1  凹模的结构设计...........................................16
 7.1.2  凸模强度和刚度校核．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．

．．．17
7.2  卸料部件的设计．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．

．．．．．．．．．18
8  校核模具闭合高度及压力机有关参数.....................................21
8.1  校核模具闭合高度...............................................21
8.2  冲压设备的选定.................................................21
9  设计并绘制模具总装图及选取标准.......................................22
10  模具的安装调试......................................................22
11  结论................................................................23
参考文献................................................................24
致谢....................................................................24
附录....................................................................25

搭扣冲压工艺及其模具设计

摘  要：本文设计的是搭扣的冲压工艺分析和模具的具体结构设计。通过对搭扣的工艺性分析，选择符合于给

定条件的最优工艺方案，如：选择基本工序，确定其顺序，工序数目及工序组合形式。然后以此为基础，设计

出冲压模具主要零件的结构。结合实际，进行合理、正确的规划。在设计中，介绍了零件的排样图、定位设计

、冲裁力的计算和压力中心的计算。在详细分析搭扣零件工艺的基础上，设计出了级进模这套模具，并详细介

绍了级进模模具的结构和主要零件。
关键词：冲压工艺；模具设计；落料；搭扣

Design of Hasp Stamping Craft and Mold

Abstract: The design focus on both the analysis of Pessing technics of the hasp and the

particular configuration design of die. It is based on the technical analysis of the branch nog

on the Pendulum to choose a best craft procedure.For instance, basic procedure’s choosing ,basic

procedure’s sequence confirmatio,the amount of the working procedure and the format of the

procedure combination.After the steps upward, then it start the design of the main part of the

pressing die.Relate with the practice to make the reasonable and correct layout.It’s presented

on the design regarding the part sampleing makeup ,orientation design,calculation of puch forch

and center pressing.Again,the design of the progressive die is based on the particular analysis

of the part craft of the hasp.The main parts and configurations of the design have described on

the paper in detail.     Key words: stamping ; mold design ; blanking ; hasp