设计描述:
文档包括:
说明书一份,34页,17000字左右.
CAD版本图纸,共9张:
A0装配图.dwg
A2剥皮机三轴.dwg
A1剥皮辊总装.dwg
A1往复筛.dwg
A3链轮.dwg
A4带轮.dwg
…………
摘 要
在玉米分段收获时,玉米手工剥皮工序劳动强度大,费工时和误农时,且影响玉米的产量和质量,针对我国玉米收获后剥皮这个重要环节,设计出场上玉米剥皮机,它替代了传统人工剥皮的紧张劳动,减轻了人们的劳动强度,提高了劳动效率,有效地防止了因剥皮不及时而造成的玉米霉烂的损失,从而给农民带来了一定的经济效益。本设计采用3对辊机型,在满足剥净率大于95%,工作效率达到1500kg/h以上的设计要求的前提下进行设计,可满足不同用户的需求,同时该机结构简单,调整方便可靠,采用电动机作为动力。为满足设计要求,主剥皮装置中的剥皮辊采用螺旋铁辊和橡胶辊组合的玉米剥皮辊,并且两辊高低配置,且可以根据玉米棒的大小不同,通过弹簧调节两辊间的距离。这避免了传统设计方法中铸铁辊对玉米籽粒的损伤,而且在结构上比传统设计的更加合理。经过设计、计算、校核,该机符合设计要求,并且剥皮装置较传统的传动系统有所改进,更适合在广大农村推广使用。
关键词:玉米;剥皮机;螺旋铁辊;橡胶辊;农业机械
ABSTRACT
At the time the corn is harvested ,the labor force of corn’s clothes taked-off by hand is very strong, wasting time and decreasing the quantity of the corn.To solve the problem of corn’s clothes taked-off that is of great importance in our country ,we designed the corn’s clothes take-off machine including the structure and the technical parameter design.It is a machine that takes off the corn’s clothes ,which has four types ,respectively meets the demand of single ,union of several and big harvest.The machine takes the place of the traditional handed-labor,reducing people’s labor strength,increasing the efficiency and preventing the corn’s damage.The structure of the machine is simple and the machine is easily adopted,reliable and of high efficient.The power of the machine can use electric motor、desel engine and the engine of three-wheeled agricultural car.This machine adopt the alternate current as the motives.The cylinder of the taked-off list is consisted of spiral iron cylinder and rubber cylinder.The spiral iron has some hurt to the seed of the corn.So this machine adopt the whole rubber cylinder.This machine is designed under the premise that must be get to 95% of taked-off rate and efficiency required no less than 1500kh/h,power no more than 3kw.To get to these requirements ,main taked-off part makes use of rubber cylinder ,and they are installed up-down.The machine can adjust the distance between the two cylinder according to the size of the corn and is more reasonable than the way of traditional design in structure.After calculation and check ,the machine meets the demand of design,and makes some improvements in the corn’s taked-off list and the way of transmission system,comparing with the traditional design.Worthwhile,it is widely applied in rural.
Key words: Corn;Peeling machine;Spiral roller;Rubber roller;Agricultural machinery
目 录
摘 要 Ⅰ
ABSTRACT Ⅱ
第1章 绪 论 1
1.1选题的背景、目的及意义 1
1.2国内外玉米剥皮机的概况 1
1.2.1国内发展状况 1
1.2.2国外发展状况 2
1.3剥皮机的设计要求及结构简介 3
1.3.1剥皮机的设计要求 3
1.3.2玉米剥皮机结构简介 3
第2章 总体方案设计 4
2.1总机的结构形式 4
2.2总统设计思想 5
2.3机架的配置 5
2.4传动系统配置 5
2.5动力参数及动力源配置的确定 6
2.6本章小结 6
第3章 剥皮装置的确定 7
3.1剥皮辊确定 7
3.1.1剥皮辊长度、直径的确定 7
3.1.2剥皮辊结构 7
3.2剥皮辊生产能力的确定 8
3.3剥皮部件的配置 8
3.4本章小结 9
第4章 执行部件及机架设计 10
4.1果穗料斗的设计 10
4.2其他执行部件的配置 10
4.3辅助执行机构设计配置 11
4.4机架、联接架的设计 12
4.5本章小结 12
第5章 传动部分设计 13
5.1玉米果穗在剥皮辊间的受力分析 13
5.2皮带传动的设计计算及校核 14
5.3齿轮的设计和校核 16
5.4轴的强度设计计算与校核 19
5.5键的选择和校核 21
5.6轴承的选择和校核 21
5.7链轮的设计 22
5.8电动机的选择 25
5.9本章小结 26
第6章 微型玉米剥皮机的保养、使用、调整及修复 27
6.1每日技术保养 27
6.2传动装置的使用和调整 27
6.3机器的保管 27
6.4工作部件损坏的修复和调整 28
6.5本章小结 28
结 论 29
参考文献 30
致 谢 32
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