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设计描述：
文档包括:
word说明书一份，共41页，约18000字
CAD版本图纸，共5张
摘 要
抽油泵长缸套是抽油泵的主要基础件。抽油泵工作性能主要取决于柱塞和泵套加工精度、表面质量及形状精度。本文讨论了在现有的加工条件下完成对抽油泵长缸套内孔的加工，即深孔加工，提出了车床改造的方案。简单介绍了深孔的发展概况、深孔加工系统的组成、深孔加工中的常见问题。基于以上特点，设计完成对CA6140的深孔加工改造。原来的镗滚压符合工具在加工结束移动溜板拉出工件时会在工件表面留下拉伤痕迹，影响工件表面质量及精度，且前端镗刀刀尖也比较容易损坏，因此我也对镗滚压复合工具进行了一些改进。改进后的镗滚压复合工具的结构变的比较简单，快退时不会拉伤工件表面，镗刀刀尖不易损坏，加工质量稳定，生产效率明显提高。
关键词 深孔加工 镗滚压复合工具 镗床 车床改装
Abstract
Cylinder jacket is the main foundational part. The working performance of oil-well pump is mainly decided on the compound performance of plunger and cylinder jacket. That is to say, it is depended on the cylinder jacket working accuracy roughness of surface and position accuracy. This paper discusses how to complete the traditional depthaperture cutting, thesystem of orifice cutting and the problems that appear in the orifice processing is simply discuaaed. Base on such characters, design and complete the orifice machining alteration in the type of CA6140.The original boring-stitch tools will left sprain on the workpiece surface when processing is over and the mobile slide pull out the workpiece. This will affect the workpiece surface quality and precision and the tip of the front boring is relatively easy to damage, so I have to make some improvements on the boring-stitch tools. After Improved, the boring-stitch tools' structure are relatively simple, quick withdrawal will not pull the workpiece surface, processing quality is stable and production efficiency is improved significantly.
Key words orifice work boring-stitch tools boring machine
目 录
摘 要 Ⅰ
Abstract Ⅱ
第1章 绪 论 1
1.1 车床改装为深孔加工的意义 1
1.2深孔加工技术研究概述 1
1.2.1 深孔的定义 1
1.2.2 深孔加工的类型、特点及要解决的主要问题 2
1.2.3 深孔加工发展概况 4
1.3 常用深孔加工系统及系统中的常用装置 6
1.4 深孔加工技术的研究动态 8
1.5 深孔的镗滚压加工 12
1.5.1 深孔镗削加工 12
1.5.2深孔滚压加工 14
第2章 深孔加工工装设计 17
2.1 概 述 17
2.1.1 深孔加工要求 17
2.1.2 简述 18
2.1.3 车床改造总体方案 19
2.2 车床改造分析与计算 20
2.3 机床改造结构设计 21
2.3.1 镗滚压切削设计 22
2.3.2 定位、夹紧装置的设计 24
2.3.3 授油器的结构设计 29
2.3.4 冷却排屑系统结构设计 29
2.4.5 镗杆的设计 31
2.3.6 镗杆固定架设计 32
2.3.7 压板设计 33
结 论 34
致 谢 35
参考文献 36
Contents
Abstract Ⅱ
Chapter 1 Introduction 1
1.1 Lathe modified for the deep hole processing significance 1
1.2 The deep hole processing technology research paper 1
1.2.1 Definition of deep hole 1
1.2.2 The deep hole processing the type, characteristics and the important problem to be solved 2
1.2.3 The deep hole processing development situation 4
1.3 Commonly used the deep hole processing system and the system of common device 6
1.4 The deep hole processing technology trends of research 8
1.5 Deep hole boring rolling processing 12
1.5.1 Deep hole boring cut processing 12
1.5.2 Deep hole rolling processing 14
Chapter 2 The deep hole processing equipment design 17
2.1 Of almost 17
2.1.1 The deep hole processing requirements 17
2.1.2 This 18
2.1.3 The overall design of the lathe transformation 19
2.2 Lathe transformation analysis and calculation 20
2.3 Machine tools structure design 21
2.3.1 Boring rolling cutting design 22
2.3.2 Positioning, clamping device design 24
2.3.3 Granted the structure design of the oil pot 29
2.3.4 Cooling scraps discharge system structure design 29
2.4.5 Boring stem design 31
2.3.6 Boring bar fixed frame design 32
2.3.7 Linking piece design 33
Theory 34
To thank 35
Reference 36
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