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毕业设计(论文)中文摘要
四轴卧式钻孔专用机床液压及控制系统设计
摘 要:四轴卧式钻孔专用机床适合成批生产或大量生产,且能钻削具有圆柱形外表面的工件。它特别适合于加工深度直径比大于30,立式加工困难的高粗糙度的小孔径深孔。广泛用于阀门、法兰、轴承座、汽车配件、工程机械配件等生产钻孔加工。在设计过程中,通过各阀之间的联合运作来控制液压缸的运动,并且利用电气开关来控制液压系统,最后通过所设计的液压回路完成液压缸在快进、工进、快退之间的转换。而各阀之间的连接是通过集成块的孔道来实现的,液压泵与集成块连接,使油液通过各集成块里的管道最终到达液压缸。使用集成块可以节约阀的安装空间,减少管件连接,从而降低由于管道接头引起的泄漏问题,而且集成块价格便宜。由此可以看出集成块的设计对于液压系统设计尤为重要。
关键词:四轴卧式钻孔机床;液压系统;集成块
毕业设计(论文)外文摘要
Design of Hydraulic System for the Four Axis Horizontal Drilling Machine
Abstract: Four axis horizontal drilling machine is suitable for batch production or mass production, and drilling has a cylindrical outer surface of workpieces dedicated machine. It is especially suitable for processing depth to diameter ratio greater than 30, vertical machining difficult high roughness of small diameter deep hole. Widely used in valves, flanges, bearing, auto parts, engineering machinery accessories such as production and drilling processing. In the design process, through the valve between the joint operation to control the motion of hydraulic cylinder, and the use of electrical switches to control hydraulic system, finally through the design of hydraulic circuit for hydraulic cylinder to complete in the fast forward, rewind, feed conversion between. Each valve is connected between the through integrated block channel to implement, hydraulic pump with integrated block is connected, so that the oil through the integrated block in the pipe eventually reach the hydraulic cylinder. The use of integrated block can save valve installation space, reducing pipe connection, thereby reducing the pipeline joint caused by leakage problem and integrated block, cheap price. It can be seen that the IC Design for the hydraulic system design is particularly important.
Keywords: four axis horizontal drilling machine tools;hydraulic system;integrated package
目 录
1 绪论………………………………………………………………………………1
1.1 课题研究的意义………………………………………………………………1
1.2 国内外研究现状及水平………………………………………………………1
2 液压系统原理图的确定…………………………………………………………2
2.1 设计的要求与参数…………………………………………………………2
2.2 液压系统基本回路……………………………………………………………2
2.3基本回路的选择……………………………………………………………3
2.4 将各回路综合成液压系统回路………………………………………………5
2.5 液压系统电磁铁动作顺序表……………………………………………………6
3 液压系统计算及液压元件选择…………………………………………………7
3.1 分析负载……………………………………………………………7
3.2 确定执行元件主要参数………………………………………………………8
3.3 液压泵的选择……………………………………………………………10
3.4 电动机的选择…………………………………………………………………11
3.5 液压元件、辅助元件以及液压油的选型……………………………………11
3.6 管道尺寸的确定………………………………………………………………13
4 液压集成块的设计………………………………………………………………14
4.1 Pro/e软件简介…………………………………………………………14
4.2 集成块1的设计……………………………………………………………14
4.3 集成块2的设计……………………………………………………………16
5 电气控制线路图…………………………………………………………………18
6 油箱的设计…………………………………………………………………20
6.1 油箱的功用和要求……………………………………………………20
6.2 油箱有效容积的确定……………………………………………………20
6.3 油箱外形尺寸的确定…………………………………………………21
6.4 油箱的分类和结构…………………………………………………………21
7 液压系统的验算…………………………………………………………………22
7.1 液压系统压力损失的验算……………………………………………………22
7.2 液压系统发热温升的验算……………………………………………………22
结论 …………………………………………………………………………………23
致谢 …………………………………………………………………………………24
参考文献……………………………………………………………………………25
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