本篇设计是Y向箱体加工工艺及编程,Y向箱体零件的主要加工表面是各表面的铣削加工,内表面的铣削加工和及内孔 , , 的镗削加工以及 直孔的钻削加工和8-M6-6H螺纹孔的钻、攻加工等。一般来说,保证平面的加工精度与保证孔系的加工精度相比,保证平面的加工精度比较容易。孔径加工都是选用专用钻夹具,夹紧方式一般选用手动夹紧,夹紧可靠。因此生产效率较高。能够满足设计要求。
文章的重点在于对Y向箱体的工艺性和力学性能分析,对加工工艺规程进行合理分析,对Y向箱体进行加工工艺的规程设计,包括了Y向箱体的数控铣削加工,并且介绍了数控铣的加工工艺及编程,以此Y向箱体进行数控铣的加工工艺编制和数控编程的设计,经过实践证明,通过合理地安排该Y向箱体的机械加工工艺路线,能够加工出合格的Y向箱体零件,以便于其他零部件的装配。
关键词:加工工艺;Y向箱体;编程;数控
目 录
摘 要
第一章 前言 ··········································································01
第二章 Y向箱体的结构分析 ······················································01
2.1 零件的作用 ····················································································03
2.2 零件的分析 ····················································································03
第三章 Y向箱体加工工艺设计 ···················································05
3.1 确定毛坯的制造形式 ········································································07
3.2 基面的选择 ····················································································09
3.3 确定主要加工表面加工方法 ·······························································10
3.4 加工阶段的划分 ··············································································13
3.4.1划分准则 ·················································································15
3.4.2时效处理的安排 ········································································17
3.5 制定工艺路线 ·················································································20
3.6 加工机床及刀具的选择 ·····································································22
3.7 机械加工余量、工序尺寸及毛坯尺寸的确定 ··········································23
3.8 确定切削用量和工时计算 ··································································25
第四章 Y向箱体的编程 ·····························································27
4.1 数控加工对刀 ·················································································28
4.2
加工程序编制 ·················································································29
4.2.1 铣铸件左右表面及
外圆端面及C2倒角 ·····································29
4.2.2 镗
内孔 ··············································································31
第五章 结论 ···········································································32
第六章 致谢 ···········································································33
第七章 参考文献 ·····································································34