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摘 要

本文介绍了一种新型高效粉碎机，它可以粉碎非金属、脆性、粘性、韧性大或热敏感物料。由底座、电机、

主轴、箱体、转子、叶轮、进料口、出料口组成，其特性是由沿主轴设置的三级涡流室组成。第一级涡流室

由进料涡流风机叶轮组成，第二级涡流室有三组刀盘转子，每组刀盘由14个径向安装轴向带角度的撞击刀片

组成，在每组转子之间由间隔板分隔开各个刀盘，形成多个小涡流室，涡流室内壁衬板与刀片保持较小的间

隙，第三级涡流室由排料涡流风机叶轮组成，整个系统由主轴联接，箱体夹层通过冷却水有效降温。优点是

能耗低，效率高，损耗小，结构紧凑，运行稳定，安全可靠，操作简单。其工作原理是运用高速转动的叶轮

产生超强涡流和高频振动空气对物料进行瞬间粉碎，从而使产品粒度分布合理，不易产生过热，生产力大幅

度提高、能耗下降。且机构简单，易于检查、维修，该产品结构新颖，采用宽腔体带水夹套结构，有四组冷

却通道，冷却效果理想，能有效地防止粉末粘腔、粘力现象。

关键词：粉碎机；涡流；高频振动
 
Abstract 

 This paper presents a new and efficient micronizer. It can be crushed to the non-metallic,

brittle, viscosity, toughness or heat-sensitive materials. By the base, the motor, the spindle

casing, a rotor, impeller, feed port, spout composition, its characteristic tertiary vortex

chamber is set by the spindle. The first stage of the swirl chamber from the feed eddy current

fan impeller, the second level of the swirl chamber the three groups cutter rotor, each set of

cutter installed by 14 radial axial angled impact blade between each set of rotor spacer plates

separated from each cutter, forming a plurality of swirl chamber, the the vortex interior wall

liner with the blade to maintain a small gap, the third level of the swirl chamber vortex fan

impeller discharge, the entire system by the spindle connection, Case sandwich effective

cooling by the cooling water. The advantages of low energy consumption, high efficiency, low

loss, compact, stable, safe and reliable, simple operation. Its working principle is to use the

high-speed rotation of the impeller super eddy current and high-frequency vibration air of the

material for instant smash, so that the particle size distribution is reasonable, easy to

produce overheating, significant productivity increase, energy consumption decreased. And the

mechanism is simple, readily accessible for inspection, maintenance, the product structure, the

use of a wide cavity with water jacket structure, there are four sets of cooling channels, the

cooling effect is ideal, can effectively prevent the powder stick cavity, adhesion phenomena.

Key words: Micronizer; Eddy; High-frequency vibration
 
目  录
摘  要 III
ABSTRACT IV
目  录 V
1 绪论 1
  1.1 概况和发展趋势 1
    1.1.1 粉碎机的定义及应用 1
    1.1.2 超微粉碎机概况 2
  1.2 课题的提出与意义 4
  1.3 课题的主要内容 5
2 总体方案的确定 7
  2.1 设计依据 7
  2.2 粉碎机总体方案的确定 7
    2.2.1 传动装置的设计 7
    2.2.2 粉碎室的设计 7
    2.2.3 水冷装置的设计 7
3 FS400高速涡流粉碎机总体设计 8
  3.1 粉碎机工作参数的选择 8
    3.1.1 回转轴的转速 8
    3.1.2 粉碎室刀片与牙板的间隙 8
    3.1.3 风量的选择 8
  3.2 传动装置的设计 9
    3.2.1 电动机的选择 9
    3.2.2 V带的设计 11
  3.3 粉碎室的设计 13
    3.3.1 粉碎机机壳的设计 13
    3.3.2 粉碎机内腔衬板的设计 14
    3.3.3 粉碎机刀片和刀架的设计 15
    3.3.4 进料风轮和出料风轮的设计 17
    3.3.5 主轴的设计及校核 19
    3.3.6 进料口和出料挡板的设计 22
    3.3.7 水冷装置的设计 23
    3.3.8 粉碎机的整体安装 24
    3.3.9 粉碎机的注意事项 25
  3.4 FS400高速涡流粉碎机特性 25
4 结论与展望 27
  4.1 结论 27
  4.2 不足之处及未来展望 27
致谢 30
参考文献 31