设计描述：

文档包括:

Word版说明书1份，共97页，约24000字
外文一份 一份

CAD版本图纸，共9张

摘  要
随着我国煤炭、冶金矿山向大型化发展，以大型破碎站为关键设备的半连续开采工艺得到了广泛的应用。而

大型破碎站的主机设备一直依赖于欧、美发达国家的产品。因此，开发高效节能新型破碎设备、替代进口、

满足国内大型矿山的需要势在必行。
本设计介绍了双辊振动破碎机的工作原理和结构特点，我在进行细致观察后，对双辊振动破碎机的整体结构

进行了设计，尤其对设备传动系统的结构设计进行了选型、计算和校核。本双辊振动破碎机由破碎辊、调整

装置、振动装置、传动装置和机架等组成，在结构上具有紧凑、体积小、重量轻、外型美观、占地面积小等

特点，以往的破碎机普遍采用了挤压破碎和利用三角带来传动和调节辊筒之间的间隙，此次设计在此基础上

安装了两级同轴减速器输出，利用两辊筒转动时有一定得转速差来破碎材料，利用万向联轴器改变两辊筒间

隙，因此在性能上则具有维修费特低、安全性好、耗电量小、效率高、低速稳定性好、噪音低、操作可靠、

粉尘少等特点，并且它运行成本低廉，排料粒度大小可调。

关键词：破碎机； 同轴减速器；振动辊筒；破碎板；

ABSTRACT
With the development trend of Chinese coal and metal mine towards the upsizing, the half

continuous mining technology featuring a large-scale crushing station as the key equipment has

been used widely. Considering the main machine of the large-scale crushing station always

depend on products from the developed countries such as European counties and USA, it is

imperative to develop a new high-efficiency and energy saving crushing equipment to substitute

imported equipment and meet the needs for the domestic large-scale mine.
Characteristic designing operating principle and structure having introduced that pair of

rollers shake a crusher's originally, I have observed the queen in being in progress

meticulously , the entirety structure shaking a crusher has carried out design on pair of

rollers , especially, systematic physical design has carried out the selections type on

equipment drive , have secretly schemed against and school core. Pair of rollers shake a

crusher originally on structure being composed of breaking a roller to pieces , adjusting the

device , vibrator , actuator and chassis and so on, have compact, volume is small , weight is

light , the exterior is beautiful , Zhan field area waits for a characteristic for a short time

,The crusher in the past has adopt squeezing to break to pieces and make use of a triangle to

bring along drive and to adjust the gap between the roller commonly , the coaxial two-stage

reduction gear designing that the basis has mounted installation here this time has outputed ,

has made use of two rollers to turn be so certain that the rotation rate dispatches coming

occasionally broken material , made use of a universal coupling to change two rollers gaps ,

been that security is good , power consumption is minor , the stability is good , noise is low

, operation is reliable , dust stops waiting for a characteristic efficient , low speed very

low therefore on the function have maintenance cost, Its working cost is cheap and , expects

that size size is adjustable row.

Keywords: Crusher; Coaxial reduction gear; vibration roller; Broken board;

目    录

引 言 1
1 概述 2
1.1 选煤概论 2
1.1.1 国内外煤炭生产和选煤 2
1.1.2 选煤技术动态 2
1.2 破碎概论 2
1.2.1 辊式破碎机 2
1.2.2 锤式破碎机 6
1.2.3 选择性破碎机 8
2 振动破碎机总体设计 12
2.1 破碎机的方案的确定 12
2.2 拟定传动系统 13
2.3 辊筒转速和电机功率确定 14
2.3.1 功率计算及电机的选型 14
2.3.2 辊筒转速及尺寸的确定 15
3 减速器的设计及计算 20
3.1 减速器的总体设计 20
3.1.1 传动比及传动比的分配 20
3.1.2传动装置运动参数计算 21
3.2 传动零件设计计算 22
3.2.1第一对齿轮的设计计算 22
3.2.2 第二对齿轮的设计计算 27
3.3减速器轴的设计计算 32
3.3.1  1轴的设计计算和校核 32
3.3.2  2轴的设计计算和校核 39
3.3.3  3轴的设计计算和校核 44
3.4  键的设计校核计算 50
3.5 滚动轴承选择与寿命计算 52
4 辊筒部件的设计 57
4.1振动冲击辊筒设计 57
4.2 偏心块的设计计算 62
4.3 振动轴的设计校核 63
4.4 主动轴的设计校核 66
5 破碎机的安装与调试 69
5.1破碎机的安装 69
5.2破碎机的调试 69
6 破碎机的维护与检修 70
参考文献 72
翻译部分 73
英文原文 73
中文译文 86
致   谢 95